KAI X1 HEVTOL

KAI X1

A VTOL aircraft with two kinds of thrust and four sources of power.

The KAI X1 is a four-seat, hybrid-electric vertical take-off aircraft concept. Two turbofans carry it in cruise, eight electric motors on four coaxial ducted pods lift it off the ground, and two 1 MW diesel APUs, a solar skin and a 550 kWh battery power it when the jets are shut down. FlightCore is the simulator we built to test how it behaves.

Hybrid VehicleModeled, not flown
Concept render of the KAI X1 on a seaside landing deck: a dark blue carbon-fiber blended-wing aircraft with four ducted fans, a four-seat bubble canopy and cutaway callouts for the generator, battery pack and fuel tank.
KAI X1 HEVTOL Hybrid Vehicle

Design baseline

The numbers we are building to.

From the KAI X1 build documents. Modeled in FlightCore, not flown.

Ceiling41,000 ft 
Cruise360 ktTwo turbofans
Total thrust27,415 lbfFans and turbofans
Thrust to weight1.4+At 19,100 lb loaded
Jet fuel1,180 galJet-A main supply
APU fuel120 galDiesel, isolated cell
Battery550 kWhGraphene, under cabin floor
APUs2 × 1 MWDiesel generator sets

Architecture

Four power sources, built into one airframe.

Jet Propulsion

Two turbofans sit beneath the canted V-tail stabilizers, fed by dorsal flush intakes, for high-altitude cruise. A 1,180-gallon Jet-A supply feeds them.

Electric propulsion

Four wing-mounted pods each hold a pair of counter-rotating fans stacked back to back to cancel torque. Eight axial-flux motors, rated 1,000 hp each, drive them for vertical lift and low-speed flight.

Hybrid loop

Two 1 MW diesel APU generator sets share a dedicated 120-gallon fuel cell in a reinforced firewall bay over the center of lift. Six kilowatts of GaAs solar cells are bonded across the upper fuselage skin and the canted V-tail.

Energy storage

A 550 kWh graphene battery pack is mounted under the cabin floor, which lowers the center of gravity for stable low-altitude handling. A power distribution unit balances load between solar, battery and the APUs.

Airframe

A carbon-fiber lifting body with wide, highly swept wings. The cabin seats four in a 2+2 layout under an elongated, teardrop-shaped glass canopy, with the pods set out on the wings for easy access.

Redundancy

Adjacent coaxial motors re-map throttle output in an instant after a motor or blade failure. Two independent turbofans and two APUs back each other up, alongside the battery.

Flight profile

Four phases, each with its own power source.

The aircraft hands off between sources as fuel and battery state change. FlightCore simulates these hand-offs, including the safety gating on each.

PhaseNameSpeedThrust and powerElectric ducts
1VTOL launch and transitionUp to 150 ktEight electric motors drive the coaxial fans, with the 550 kWh battery supplying peak powerCoaxial pods carry the lift, while the turbofans provide forward thrust and additional auxiliary power
2Turbofan cruise360 ktTwo turbofans, drawing on the 1,180-gallon Jet-A tankPowered down above throttle and altitude limits are reached
3Silent APU transit215 ktTurbofans off. Two 1 MW diesel APUs on a dedicated 120-gallon tank, plus 6 kW of solarPowered by the APUs, targeting no battery drain
4Battery glide reserve195 ktTurbofans and APUs on, 550 kWh battery with solar assistRunning on battery with APU and solar assist

Range estimate

How far it could fly, worked out from physics.

A still-air estimate built from fuel, battery and drag. Check out the map the view the estimated range, and nautical mile coverage.

Turbofan cruiseWith diesel APUsWith battery reserveAirports in range (hover or tap the map)
With up to 12 hours flight endurance, international range.

Estimated total range

3,833NM
SegmentDistanceTime
Climb and transition140 NM0.5 h
Turbofan cruise3,027 NM8.4 h
Diesel APU transit504 NM2.3 h
Battery reserve161 NM0.8 h

Electric power needed in APU transit: 665 kW of 2,000 kW installed.

Range in still air is the same from every launch point. The launch point decides the distances: each destination below is a great-circle distance from it, checked against the turbofan, APU and battery legs, with a flight time that follows the same legs.

DestinationFrom launch pointReached byTime
Los Angeles (LAX)615 NMTurbofans1.8 h
Mexico City (MEX)841 NMTurbofans2.4 h
Miami (MIA)1,421 NMTurbofans4.1 h
Toronto (YYZ)1,453 NMTurbofans4.1 h
Washington, DC1,497 NMTurbofans4.3 h
New York (JFK)1,661 NMTurbofans4.7 h
Bogotá (BOG)2,439 NMTurbofans6.9 h
Anchorage2,441 NMTurbofans6.9 h
Honolulu2,804 NMTurbofans7.9 h
London (LHR)4,480 NMBeyond by 647 NM—
São Paulo4,777 NMBeyond by 945 NM—
São Paulo (GRU)4,779 NMBeyond by 947 NM—
Tokyo Haneda (HND)5,309 NMBeyond by 1,476 NM—
Dubai (DXB)7,230 NMBeyond by 3,397 NM—
International airports in range (6)
AirportCityDistanceReached
LAXLos Angeles615 NMTurbofans
MEXMexico City841 NMTurbofans
MIAMiami1,421 NMTurbofans
YYZToronto1,453 NMTurbofans
JFKNew York1,661 NMTurbofans
BOGBogotá2,439 NMTurbofans
How this is calculated
  • Turbofan cruise: Breguet range, R = (V / TSFC) × (L/D) × ln(W start / W end), at 360 kt, burning the main tank less a climb allowance and the reserve.
  • Diesel APU transit: power = drag × speed ÷ (0.70 propulsive × 0.90 electrical efficiency), minus 4.2 kW of solar. Diesel burns at 0.50 lb per kWh of electricity. Speed is 215 kt.
  • Battery reserve: 85% of the 550 kWh pack at the same power model and 195 kt.
  • Fixed inputs: 1,180 gal jet fuel at 6.71 lb/gal, 120 gal diesel at 7.0 lb/gal, climb allowance of 8% of the jet fuel and 140 NM, the same lift-to-drag ratio in every phase, the same reserve fraction on both fuels.
  • Left out: wind, weather, detours, payload changes and altitude effects on speed and fuel use.

Safety and redundancy

Failure modes, designed in.

ThreatDefectAutomated fail-safe
Motor or blade failureOne motor or blade fails in a coaxial podAdjacent coaxial motors re-map throttle output instantly, and the paired motor takes up the load to hold trim.
Turbofan flameoutCompressor stall or flameout at 41,000 ftThe remaining turbofan carries on while the electric fans spool up on battery power to stabilize control.
Battery thermal runawayCell temperature rises in the main batteryIntumescent barriers isolate the cell matrix and a pyrotechnic disconnect clears the circuit. Load moves to the APUs and solar.

Flight control

One command, many actuators.

Because the X1 vectors thrust two ways, the pilot or autonomy layer does not command nozzles or motors. It commands forces, and a triply redundant flight computer allocates blade pitch, motor speed, nozzle angle and duct tilt in real time.

  • Mass layout: the battery sits low under the floor and the APU cell over the center of lift, so weight stays close to where the lift is.
  • Autonomy: FlightCore models the hand-offs between propulsion modes and the clearance logic that gates each one.
  • Maintenance: rotor ultrasonic inspection every 250 flight hours and insulation tests before each launch.
Still being reconciledHeadline range, endurance and vertical-lift figures will be published after our build documents and simulator are checked against each other. Until then we show only the baseline above.

Work with us

Interested in the KAI X1?

Write to the founder about the program, testing partnerships or a FlightCore demo.

CDL@KAI-IndustriesCorp.com